Performance evaluation of endrills

This paper evaluates the performance of a relatively new type of drill called an endrill which is a cross between a drill and an endmill. Investigations into the effects of its cutting conditions on the drilling forces, surface finish, drill wear and hole oversize were carried out. It was found that endrills produced better quality holes than conventional twist drills, better surface finish and less oversize of the holes. Hence, with proper feed, speed and flow rate of the pressurized flushing coolant, a good finish of about R_a = 1 μm can be attained without reaming. Thus, the productivity of finished holes can be remarkably improved. Compared to twist drills, lower torque and thrust were observed which yielded improved tool life and reduced power consumption. No “walking phenomenon” was observed when this kind of drill was used and the amount of hole oversize was found to average about 0.7% of the drill diameter as compared to 1.6% when twist drills were used. Finally, general equations for the drill torque and thrust were derived from the experimental results.     

Frequency dependent stiffness and damping coefficients of orifice compensated multi-recess hydrostatic journal bearings

Frequency dependent stiffness and damping characteristics of an orifice compensated multi-recess hydrostatic journal bearing has been presented incorporating recess volume fluid compressibility effects into it. The theory is based on linearising the Reynolds' equation for finite bearings and the recess flow continuity equation using first order perturbations. A new dimensionless recess volume fluid compressibility parameter (γ) has been introduced. Results for stiffness and damping characteristics have been presented for various frequency of vibration or squeeze parameters (σ) and recess volume parameters (γ) in addition to the usual bearing design parameters.     

RECDWELL-Computer aided design of six-link planar dwell mechanisms

Linkage-type dwell mechanisms are less expensive to manufacture and maintain, and can be superior to cams at high speed. They are also easily adjustable for satisfying variable output motion requirements. In spite of these advantages they have not found wide application. Part of the reason for this lack of popularity is the absence of proper design tools. The inspiration for this work stems from the need to bridge this technological gap. RECDWELL helps to design both circular-arc and straight-line dwell mechanisms using a technique which is simple, efficient and accurate.     

Dry and lubricated ballizing

Ballizing is a method of finishing an internal diameter by forcing a precision ground tungsten carbide ball through a slightly undersized pre-machined hole. A theory is proposed for predicting the ballizing load under dry and lubricated conditions. The effectiveness of several common lubricants has been studied and is compared in terms of load reduction and improvement on surface finish.     

Disordered Topography Mediates Filopodial Extension and Morphology of Cells on Stiff Materials

In cell–material interactions, cells use filopodia to sense external biochemical and mechanical cues, and subsequently dictate their survival. In an effort toward understanding how disordered topography of stiff materials influences filopodial recognition, diamond films with grain sizes varying from nano‐ to micrometers are fabricated for the investigation of osteoblast filopodial extension. Interestingly, straight filopodia with pronounced cell–substrate adhesion are observed on a nanocrystalline diamond (NCD) region, whereas filopodia on a microcrystalline diamond (MCD) surface only adhere to, and get deflected by, large diamond grains. More importantly, filopodia on NCD keep propagating with a constant velocity, whereas the same process takes place in a slow and intermittent manner on MCD. A theoretical model is also developed and it suggests that the contact between the disordered topography and the filopodial tip plays a key role in altering filopodial growth dynamics. In particular, it is predicted that large surface asperities can block the movement of the filopodial tip, delay its extension, and cause bending of the structure, in quantitative agreement with experimental observations. These findings reveal previously underappreciated effects of random, stiff topographies on the response of cells, and hence can provide new insights for the design of future implant biomaterials.     

Heat and Fluid Flow in an Optical Switch Bubble

The Agilent all-optical bubble switch uses bubbles in an organic fluid index matched to a silica planar lightwave circuit. The bubble is created and sustained by heaters that are deposited on an attached silicon substrate. Testing of the bubble shows how heater power and ambient pressure affect bubble shape, size, and optical reflection characteristics. Heat and fluid flow in the bubble were modeled in 2D and 3D using the homogeneous bubble model in the Flow3D modeling software. Fluid condensing on the trench wall causes a dimple on the bubble and hence nonoptimum optical reflection. To aid understanding, the bubble, silica walls, and heaters were also modeled as a thermal resistance network. Because the pressure drop across the bubble wall is fixed, the bubble size is determined by P_res/DeltaT_t , where P_res is the heater power and DeltaT_t is the temperature difference between the bubble and the substrate. Heating the trench walls beyond the bubble temperature with heaters located underneath the trench wall will dry out the trench wall and give a stable optical reflection. As DeltaT_t approaches zero, a bubble is sustained without any heater power and with zero fluid flow. This "static" bubble provides for a very stable optical reflection     

Unit commitment ? a fuzzy mixed integer Linear Programming solution

Unit commitment (UC) of a large system is a complex puzzle with integer/continuous variables and numerous inter-temporal constraints. After deregulation, price offers submitted by GenCos are predominantly in the form of linear price quantity (PQ) pairs. A fuzzy UC formulation that uses price offers modeled as PQ pairs. This fuzzy linear optimisation formulation of UC is solved using a mixed integer linear programming (MILP) routine. In this formulation, start up cost is modelled using linear variables. The fuzzy formulation provides modeling flexibility, relaxation in constraint enforcement and allows the method to seek a practical solution. The use of MILP technique makes the proposed solution method rigorous and fast. The method is tested on a 24 h, 104-generator system demonstrating its speed and robustness gained by using the LP technique. A five-generator system is additionally used to create a see-through example demonstrating advantages of using the fuzzy optimisation model.     

Formation of a geometric pattern with a mobile wireless sensor network

Mobile wireless sensor networks (MWSNs) will enable information systems to gather detailed information about the environment on an unprecedented scale. These self‐organizing, distributed networks of sensors, processors, and actuators that are capable of movement have a broad range of potential applications, including military reconnaissance, surveillance, planetary exploration, and geophysical mapping. In many of the foreseen applications, the MWSN will need to form a geometric pattern without assistance from the user. In military reconnaissance, for example, the nodes will be dropped onto the battlefield from a plane and land at random positions. The nodes will be expected to arrange themselves into a predetermined formation in order to perform a specific task. Thus, we present algorithms for forming a line, circle, and regular polygon from a given set of random positions. The algorithms are distributed and use no communication between the nodes to minimize energy consumption. Unlike past studies of geometric problems where algorithms are either tested in simulations where each node has global knowledge of all the other nodes or implemented on a small number of robots, the robustness of our algorithms has been studied with simulations that model the sensor system in detail. The simulations demonstrate that the algorithms are robust against random errors in the sensors and actuators. © 2004 Wiley Periodicals, Inc.